Expertise

Rencons Heavy Industries have formed a strategic alliance with fabrication shops with a production capacity of 60,000 tons/year. The factories are equipped with state-of-the-art CNC (Computer Numerical Control) cutting machines, automatic surface treatment & painting facilities and welding equipment.


RHI owns four site fabrication shops in Russia and Turkmenistan with a total closed area of 12,000 m2; consisting of a site fabrication shop, paint shop, mess and fabrication office. These shops have a production capacity of 1,300 tons/month and consist of overhead cranes, shot-blasting machines, optical plate cutting machines, radial drilling machines, welding equipment and machines, generators and compressors.

RHI’s international experience and network of construction resources, its extensive experience with local country laws and regulations, as well as its ability to adapt quickly to the new requirements of new locations, facilitate the efficiency of project management enormously and enable the company to quickly mobilize construction equipment and construction crews to the construction site.

RHI has also excelled and is well known for its ability to manage construction workforces from a wide range of nationalities and backgrounds. Thus one of the human resources policy of RHI is to always employ and train local labor to the highest degree possible. Thus, add a value to each project and contribute to the local economy. Fields covered by RHI’s own workforce include: building works, civil engineering, mechanical equipment erection, piping erection, electrical and instrumentation installation, construction of pipelines, electromechanical and HVAC (Heating, Ventilating, and Air Conditioning) services for building works, utility networks and special finishing trades. 

RHI possesses large assets with its own construction equipment and machinery including heavy cranes. The company also uses sophisticated management controls to plan and monitor large complex projects, in order to ensure safe, timely and the highest quality construction.

RHI follows an integrated Procurement & Materials Management system in line with the requirements of the ISO 9001 standard of the International Standardization Organization. This system covers the following applications:

  • Local and Overseas Procurement & Material Subcontracts;
  • Logistics, Expediting, Factory Acceptance Test (FAT) and Transportation;
  • Vendor Management (Supplier Evaluation, Prequalification and Performance Measurement);
  • Receiving, Inspection/Reporting, Issuance & Material Control;
  • Storage, Preservation as per Manufacturer’s Recommendations;
  • Product Identification and Traceability.

Moreover, the TLT&P (Traffic – Logistics – Transportation & Procurement) Division of RET has the capability to provide Project Logistics & Customs services, including the transfer of heavy equipment from one country to another, in accordance with the needs of the projects. RET is also experienced in organizing and managing sea, air and land freight, including heavy weight and over-dimensional cargo, as well as engineering liaison services if required. As an example, RET transported over 25,000 tons of process equipment from 40 ports in 22 countries, for the Mary Fertilizer Plant Project in Turkmenistan.

RHI offers full engineering and design services. The services provided may differ, based on the type of the project and might include:

  • Pre-Feasibility and Feasibility Studies;
  • Process Design;
  • Detail Design;
  • Technical Drawings Preparation;
  • Technical Specification Preparation;
  • Datasheet Preparation;
  • Technological Package Procurement Management and Engineering;
  • Pre-Commissioning and Commissioning Preparation;
  • Industrial Plants and Power Plants Mechanical Acceptance, Pre-Commissioning, and Commissioning Activities;
  • Owner’s Engineering Team Support for Investment Projects;
  • Assistance to Design Projects in Accordance with Local Legislation and Develop Required Project Design Documentation;
  • Obtaining the Necessary Services Certification and Permits and Developing the Required Operational Documentations.

SERVICES BASED ON DEPARTMENTS

Process Department Services

  • Industrial and Power Plant Technology Provider(s) Process Design Review, Control and Management;
  • Offsite and Utility Process Design;
    • PFD (Process Flow Diagram) Preparation;
    • P&ID (Process & Instrumentation Diagram) Preparation;
    • Technical Specification Preparation;
    • Datasheet Preparation;
  • HAZOP (Hazard and Operability) Studies;
  • Hydraulic Calculations;
  • Technology Procurement Packages Technical Evaluation;
  • Industrial and Power Plants Pre-Commissioning and Commissioning Preparation and Execution.

Piping and General Layout Department Services

  • Piping and Pipe Support Design;
  • Piping and Pipe Support Stress Checks;
  • Layout Plan Design;
  • Pipe Arrangement and Isometric Drawing Preparation;
  • Computer Aided Design;
  • Materials Specifications;
  • Piping Line List, Valves List, Special Fittings List, Special Pipe Support List;
  • Bill of Material for Piping and Fittings;
  • Bill of Material for Standard and Special Pipe Supports;
  • Piping Spring Support Datasheets;
  • Requisition/Procurement Document Preparation;
  • Heavy Industrial and Power Plant Mechanical Acceptance, Pre-Commissioning, and Commissioning Activities.

Mechanical Department Services

  • Country Regulations and Standards;
  • Design Criteria – Mechanical Design Criteria;
  • Mechanical Equipment List;
  • Technical Specification Preparation;
  • Pressurized and Non-Pressurized Vessel Design;
  • Heat Exchanger Design, Tower Design, Process Stack Design, Storage Tank Design;
  • Equipment and Vessel Drawings;
  • Computer Aided Design;
  • Requisition for Inquiry (RFI) and Requisition for Purchase (RFP) Form Preparation;
  • Inspection and Test Plan Coordination and Management;
  • Industrial and Power Plant Mechanical Acceptance, Pre-Commissioning, and Commissioning Activities;
  • Finding Available Design Solutions Devoted to Purpose, Production and Functionality;
  • Equipment/Vessel/Tank Foundation Load Calculation.

Civil and Structural Department Services

  • Geotechnical Study Coordination and Review;
  • Site Survey;
  • All Type of Civil, Concrete, Steelwork Design and Calculation;
  • Design Coordination Activities;
  • General – Earthworks and Drainage – Plan, Sections & Details;
  • Computer Aided Design – Tools Used are AutoCAD, SAP 2000, ETABS, etc.;
  • Technical Drawing Preparation;
  • MTO (Material Take Off) Studies by (Bill of Quantities – BoQs);
  • Requisition for Inquiry (RFI) and Requisition for Purchase (RFP) Form Preparation;
  • Inspection and Test Plan Coordination and Management;

Stress-Vessels and Piping Department Services

  • Mechanical Equipment and Duct Stress Checks;
  • Process and Non-Processes Pipe Stress Checks;
    • Excel spread sheets including calculation methodologies from well-known literature such as ASME – American Society of Mechanical Engineers or Roark’s Formulas;
    • Finite Element Modeling (FEM);
    • Computational Fluid Dynamics Calculations (CFDC).

Instrumentation and Automation Department Services

  • Design Criteria – Instrumentation;
  • Instrument List;
  • Instrumentation/Communication Datasheets;
  • Instrument Cable Specifications;
  • Communication and CFTV System Philosophy Description;
  • Instrumentation Layout Drawings;
  • Hook-up Diagrams;
  • Instrumentation of MTO’s (Cables, Junction Boxes, etc.);
  • General Arrangement of the Control Room;
  • Industrial and Power Plant Mechanical Acceptance, Pre-Commissioning, and Commissioning Activities.

Electrical Department Services

  • Design Criteria-Electrical;
  • Electrical Equipment for Mechanical Packages;
  • Distributed Conceptual Design;
  • Electrical Room Sizing;
  • Cable Sizing & Selection Tables;
  • Load Flow & Short Circuit Study;
  • Load Study;
  • Single Line Diagrams;
  • Electrical Room and Substation Layouts;
  • Power Transmission Line Layout;
  • Distribution Layout;
  • Electrical Equipment List;
  • Electrical Motor List;
  • Cable MTO’s;
  • Heavy Industrial and Power Plant Mechanical Acceptance, Pre-Commissioning, and Commissioning Activities.

Project Engineering Department Services

Engineering Coordination Activities with Owner, Partners and Internal Disciplines;

Project Input/Deliverables and Schedule Follow-up;

Technological Package Technical Evaluation, Procurement Management and Engineering;

Vendor/Supplier Activity Coordination and Follow-up;

Requisition for Inquiry (RFI) and Requisition for Purchase (RFP) Form Preparation;

Industrial and Power Plants Pre-Commissioning and Commissioning Preparation, Management and